Solution overview:

Aiming at progressiveness, practicality and economy, we design the equipment required for the production line according to local conditions and the actual needs of customers, funds and production sites, select the reactor, batching tank, high-level tank, pre dissolving tank, air compressor and other equipment, and design and layout the production workshop. According to the actual needs of customers, we carry out the automation design of the production line, gather the carboxylic acid synthesis process, compound application, automation A complete set of production equipment integrating video monitoring with industry 4.0 cloud platform and other technologies. Except for powder materials, the others can realize one key automation. The pump can be used for automatic feeding and compressed air feeding to realize truly intelligent production, and intelligent digital monitoring can be realized for the feeding of various materials, and the process monitoring can be realized for the dropping amount, dropping time, mixing speed and mixing speed. This system includes weighing and metering system, automatic control system, low level feeding system of raw materials, small material dropping system, temperature control system, reactor feeding and discharging control system and other parts. Using control theory, instruments, computers and other information equipment, it can realize automatic monitoring, control and adjustment of industrial production process, and at the same time deal with waste gas generated in the production process, which can achieve efficient production, environmental protection and energy conservation, improve quality Comprehensive production line to ensure safety.

Solution overview:

Aiming at progressiveness, practicality and economy, we design the equipment required for the production line according to local conditions and the actual needs of customers, funds and production sites, select the reactor, batching tank, high-level tank, pre dissolving tank, air compressor and other equipment, and design and layout the production workshop. According to the actual needs of customers, we carry out the automation design of the production line, gather the carboxylic acid synthesis process, compound application, automation A complete set of production equipment integrating video monitoring with industry 4.0 cloud platform and other technologies. Except for powder materials, the others can realize one key automation. The pump can be used for automatic feeding and compressed air feeding to realize truly intelligent production, and intelligent digital monitoring can be realized for the feeding of various materials, and the process monitoring can be realized for the dropping amount, dropping time, mixing speed and mixing speed. This system includes weighing and metering system, automatic control system, low level feeding system of raw materials, small material dropping system, temperature control system, reactor feeding and discharging control system and other parts. Using control theory, instruments, computers and other information equipment, it can realize automatic monitoring, control and adjustment of industrial production process, and at the same time deal with waste gas generated in the production process, which can achieve efficient production, environmental protection and energy conservation, improve quality Comprehensive production line to ensure safety.

Automation system design and construction

Customize different system operation monitoring images according to the actual situation on site, which can include tank level monitoring and over limit alarm, reactor temperature, pressure and weight monitoring alarm, cooling water flow monitoring alarm, as well as self diagnosis function, and can find the fault point according to the screen prompts.

The system can automatically find the storage tank for raw materials according to the formula management system, according to the characteristics of the water reducing agent with many raw materials, varied formulas and few storage tanks for raw materials. It does not need the storage tank to hold certain kinds of raw materials. It only needs to set the name of the raw materials in the storage tank before batching, which solves the problem of less storage tanks.

Different materials can be added to each reactor at the same time, and each feeding action can be automatically or manually operated, and the feeding weight can be displayed on the screen; In the batching process, when the feeding weight is close to the set value, the system will automatically adjust the motor speed through the frequency converter to control the flow rate, which can make the batching accuracy within ± 5KG. At the same time, the mixing time and speed can be set according to customer requirements.

According to the characteristics of quantitative loading of mother liquor and finished products, it can be designed as wireless operation function of remote controller.

The system can have the function of equipment management, make statistics of equipment operation, remind maintenance personnel to carry out maintenance, and conduct regular inspection.

According to the requirements of dropping, temperature control and report trend, the automatic control program shall be prepared to meet the CRCC certification standards.

multiple client applications such as "Microcyber cloud" or private cloud remote web page, wechat official account and large screen digital display can be selected to help managers comprehensively improve the efficiency and quality of daily business execution.

Typical cases and achievements

Cooperation mode：

EPC turnkey project

The owner provides the plant, connects the water and electricity interface to the plant, and we plan the plant, design the process flow, purchase the equipment, and carry out the installation and commissioning until the qualified finished products are produced

General contracting project of process equipment installation and electrical, automatic control and instrument

The owner provides the plant, we plan the plant, design the process flow, the owner purchases the process equipment, we provide the installation and commissioning services, supply, install and debug the electrical, automatic control systems and instrument equipment, until the qualified finished products are produced

Semi contract project

The owner provides the plant, we plan the plant, design the process flow, the owner purchases the process equipment, we provide the installation and commissioning services until the qualified finished products are produced, that is, we provide labor

Electrical, automatic control and instrument supply and commissioning works

The owner will build the whole production line, and we will supply and debug the electrical, automatic control systems and instrument equipment. General enterprises do more automation transformation projects

Environmental protection industry